Yan Yean Conduits & Concrete Package

D Form Civil were engaged for the structural works for the new TX yard in Yan Yean Pump station along with the install of the conduits for the site. These works were part of an upgrade to the Water treatment plant with the construction of a new pump station. 

Our team were commissioned to complete the structural scope of constructing new Transformer, Auxiliary Transformer and Capacitor Bank Footings and all of the earthworks required. Additionally to this there was the installation of the associated conduit network including precast concrete pits, and over 1200m of electrical conduit. Over the course of the project D Form was tasked with completing additional works including installation of PVC and Ductile Iron drainage systems, additional footings, bollards and footpaths. 

Works were completed on time despite the challenges faced as there were other civil contractors on site completing separate scopes of works. This created the need to implement change management to our schedule to ensure continuity of our own teams works.

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Wodonga Terminal Station

D Form Civil were engaged by FRR Cinels to aid with construction of the new transformer bay in the Wodonga Terminal Station. The new transformer will be replacing an older version and aims to provide power for the Albury/Wodonga area.

Our team was called in to complete the Form, Reo, and Pour package (FRP) for the new transformer’s foundation and the surrounding concrete works in the area. This included concrete foundation works (strip, pad, and transformer footings), multiple apron concrete slabs, an in-situ cable trench, a spoon drain, a strong slab, and a rollover bund.

D Form Civil worked alongside FRR Cinels and PowerNet to complete the scope of works on time and with little to no complications.

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Keilor Terminal Station

Construction of a new 220kV Shunt Reactor Enclosure and new bay of 220kV Switchyard Footings. The scope included:

  • Shunt Reactor Slab Construction
  • Precast Firewall Supply and Installation
  • Transformer Apron Slab
  • Environmental Drainage
  • Stormwater Drainage
  • 24 No. Piled Foundations
  • Conduit Installations
  • Switchyard Resurfacing
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Hastings Zone Substation

D form Civil were engaged by BEON as part of the a series of upgrades to the existing United Energy Zone Substation in Hastings. The station upgrades included the addition of a 66kV feed to the nearby Esso Terminal and the replacement of the existing Control Room. 

D Form Civil completed the extension of the existing 66kV & 22kV Switchyards, construction of approx. 30 foundations, installation of new conduits and pulling pits, stormwater drainage and final surfacing. Upon completion of the new Control Room installation works, the existing Control Room was demolished which involved the removal of and disposal of existing asbestos cladding.

Due to unseasonable weather during the construction period, the site team overcame poor subgrade conditions in order to ensure the project maintained the critical project timelines.

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Grices Rd Bridges

One of our earliest projects for Bild Group was the Grices Rd bridge replacement. D Form Civil were commissioned to complete the formwork, Reo and Pour Package (FRP) of two new 2-lane bridges that were designed to replace the existing 2-lane bridge. 

The scope of works for each bridge structure included:

  • 2 in-situ reinforced concrete bridge abutments with wingwalls.
  • 2 in-situ reinforced concrete bridge approach slabs.
  • In-situ reinforced concrete bridge Deck slab with kerb and guard rail HDB’s.
  • Grouting of PSC planks.

The team were able to deliver a high quality project in a time efficient manner to help cater for the increased traffic overflow from expanding residential developments in the surrounding areas.

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East Malvern Zone Substation

D Form Civil were engaged by Downer as part of series of upgrades in the existing United Energy Zone Substation in East Malvern. The Scope of Works included:

  • Construction of new Transformer Enclosure including bund and precast wall
  • Construction of new Hardstand Area
  • Installation of new oily water drainage system
  • New HV & LV Conduits 
  • 66kV Switchyard Footings
  • Demolition of existing Transformer Slab and Firewalls

The crew worked tirelessly to deliver these works in a confined environment, overcoming adverse weather conditions and existing service clashes.

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Cloverton Estate – Merri Creek

D Form Civil were engaged by our client Entracon in a new bridge construction package located in Donnybrook. The new bridge construction follows a large residential movement to the Northern suburbs of Melbourne with the increased volume of traffic in the area leading to the demand for a more sustainable free flow of traffic while also providing alternative access to all residents in the surrounding area.

Our team were commissioned to complete the scope of full formwork, Reo and Pour Package (FRP) of the new bridge structure. This involved the construction of 2 bridge abutments and wingwalls, 8 pier columns and 2 pier crossheads using a combination of a Peri falsework/Peri formwork system. The team overcame adverse weather conditions, which caused the site to flood numerous times, and were able to deliver the full package of works to a high-quality standard within the set deadlines.

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Burra Foods Waste Water Treatment Project

D form Civil were engaged by our client, Burra Foods to complete the Civil Works, Underground Services  Installation and foundation for the new waste water treatment tank.

Our team were commissioned to complete the scope of full Earthworks, Underground Services formwork, Reo and Pour Package (FRP) . The delivery of this project evolved into additional works, D Form Civil performed the completion of drainage pits retaining walls and more.

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Slate Quarry Road

Recently, we were awarded our first FRP Package for Bild Group – and we were absolutely delighted. Why? Because we were given the chance to work with their incredible team.

The project had a scope of 12 weeks and involved FRP of:
– Two abutment
– Two pier groups
– Installation and propping of pre-cast beams
– Concrete deck and slab placement

The impact of this work was quite significant, too. Slate Quarry Road became a major thoroughfare between the Midland Highway and Geelong-Ballan Road, with around 25 heavy trucks estimated to be using the new bridge every day – saving around 20 kilometres in travel!

As you can see, the list was long and the impact of the build was massive, but it would have never been achieved at the level it was without Bild Group. Together, planning was meticulous and teamwork was at an all-time high, resulting in a successful completion.

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Berrybank Windfarm Substation (Oil Spill Tank)

D Form Civil were awarded a package of works at the new Berrybank Substation which connects the energy generated from the Berrybank Windfarm into the state grid.

Initially engaged to a full package delivery of an Oil Spill Tank (including excavation, FRP and backfill), our scope was extended to complete the drainage lines between the transformers to the tank. Having completed these works safely, successfully and within the required timeframe, D Form Civil were awarded further works which retained our team on site for a further 8 months. 

The key success factor behind this project was precise planning and coordination. The sharp timeframe on completion and the rural geographical location posed some challenges on sourcing local materials and resources. Strong winds were also often a daily challenge for both manual handling and cranage operations. 

Our team exhibited strong co-operation with the client and other contractors on site when delivering the project.

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